AS 9100 - AEROSPACE QUALITY MANAGEMENT SYSTEMS
Achieve Aerospace Excellence with AS9100 Certification
AS9100 is an internationally recognized quality management standard specifically developed for the aviation, space and defense industries. Safety is paramount in this industry, requiring stringent quality standards across the entire supply chain. AS9100 ensures organizations meet safety requirements by implementing robust processes, risk management strategies, and quality controls. Established by the International Aerospace Quality Group (IAQG), it builds on the foundation of ISO 9001, adding additional requirements that relate to the needs of stakeholders in the aerospace industry.
AS9100 applies to all organizations within the aerospace industry, including manufacturers, suppliers, and service providers. By achieving AS9100 certification, aerospace organizations not only ensure compliance with critical safety standards but also improve efficiency, reduce costs, and gain a competitive edge in the marketplace.
What Is AS9100D?
AS9100D is the latest revision of the AS9100 standard, published in 2016. This revision incorporates the updated structure of ISO 9001:2015, introducing a stronger focus on risk-based thinking, leadership involvement, and a process-based approach. AS9100D includes significant updates compared to earlier revisions, aligning with the evolving needs of the aerospace, aviation, and defense industries. Key changes introduced in AS9100D include:
Product Safety
AS9100D places a stronger emphasis on product safety requirements, requiring organizations to develop robust processes to identify, assess, and mitigate product safety risks throughout the product lifecycle.
Human Factors
The new requirements emphasize the consideration of human factors in root cause analysis for nonconformities. Human factors include elements such as stress, fatigue, distractions, and communication errors.
Counterfeit Products
AS9100D includes new requirements to help prevent unauthorized, substitutes or modified parts from getting used or sold, and also to help organizations make sure they are not working with an unauthorized manufacturer.
Configuration Management
In AS9100D, configuration management has been clarified and improved considerably to address stakeholder needs.
Product Realization and Planning
AS9100D refines requirements for product realization and planning, emphasizing a structured approach to meeting customer and regulatory requirements. This ensures the efficient delivery of products and services with an enhanced focus on quality.
Ethics Training
AS9100D introduces a focus on ethical behaviour, requiring organizations to ensure employees understand and adhere to ethical practices.
Communication
Companies must determine a procedure for their communication including what they will communicate, when to communicate, to whom to communicate, how to communicate and who will communicate within the organization.
Purchasing
Requirements for purchasing have now been expanded, including requirements for suppliers to make their employees aware of Product Safety and the importance of Ethical Behavior and their contribution to product or service conformity.
Benefits of Implementing AS9100
Implementing an AS9100 Aerospace Quality Management System offers significant advantages for your organization:
Operational Efficiency
AS9100 standards promote best practices that streamline processes, reduce waste, and enhance productivity, ultimately improving your organization's overall efficiency.
Enhanced Quality
With the AS9100 accreditation, products and services meet stringent aerospace industry standards, reducing defects and the need for rework.
Increased Customer Satisfaction
Meeting AS9100 standards demonstrates a commitment to quality and safety within the aerospace industry, resulting in higher customer satisfaction.
Minimize Operational Risk
Identifying potential risks and implementing strategies to mitigate them reduces the likelihood of costly product recalls or operational disruptions.
Global Recognition
AS9100 is globally recognized, and certification gives organizations an edge in international markets, enhancing their attractiveness to stakeholders.
Competitive Advantage
Differentiates your organization by showcasing compliance with internationally recognized aerospace standards.
AS9100 Framework and Requirements
AS9100 has ten sections. The first three sections are general information for your company about the standard and are not auditable. The certification focuses on the other seven key auditable sections:
- Context of the organization
- Leadership
- Planning
- Support
- Operation
- Performance evaluation
- Improvement
The AS9100 framework emphasizes continual improvement, risk reduction, and a process-based approach. These requirements are tailored to meet the stringent demands of the aerospace industry, enhancing operational performance, product quality, and compliance with safety regulations.
Professional AS9100 Consultant in Malaysia
At SQC, our comprehensive AS9100 consulting services guide your business through each step of certification, ensuring compliance with the AS9100 standard and setting your organization up for long-term success. Our process includes:
Initial Consultation and Assessment
We conduct a thorough analysis to understand your organization’s goals, current practices, and desired outcomes with AS9100 standards. This helps us identify your unique needs and expectations.
Planning and Customization
We assist in developing a tailored plan for AS9100 implementation. This includes defining the implementation scope across relevant departments, setting timelines, and collaborating with your team to establish an effective schedule.
Gap Analysis and Policy Development
Our consultants conduct a thorough gap analysis, comparing existing processes with AS9100 requirements. We then assist in creating a customized documentation framework, revising policies, and aligning procedures to bridge identified gaps.
Training and Implementation
Working alongside your team, we support the rollout of new processes identified in the gap analysis. We provide targeted training to ensure employees understand AS9100 standards, the importance of compliance, and their role in maintaining an aerospace quality management system. We also establish an internal audit program to monitor progress.
Pre-Certification and Audit Support
Before the certification audit, we conduct a pre-certification audit to evaluate your organization’s AS9100 readiness. Our team helps implement corrective actions if needed and supports your selection of a reputable certification body. We guide you through the final certification audit process to ensure success.
Continuous Support and Improvement
After achieving the AS9100 certification, we work with your organization to foster a culture of continuous improvement, conducting periodic reviews to maintain compliance. Our ongoing support ensures your aerospace quality management systems adapt effectively to changing needs and industry standards.
FAQs on AS9100 Aerospace Quality Management Systems
What is AS9100
AS9100 is a globally recognized standard for Aerospace Quality Management Systems developed by the International Aerospace Quality Group (IAQG). Designed for the aerospace, aviation, and defence industries, AS9100 helps organizations improve operational efficiency, ensure product reliability, and comply with industry standards.
Why is AS9100 important for my business?
AS9100 certification helps ensure an organization has adequate quality management systems in place. This helps reduce costs, builds confidence among stakeholders, and provides a competitive edge over non-certified organizations.
What are the requirements for AS9100 certification?
To achieve AS9100 certification, companies must meet several requirements, including Context of the Organization, Leadership, Planning, Support, Operation, Performance Evaluation, and Improvement. These ensure a systematic approach to aerospace quality management. Get in touch with our consultants to find out more.
How long does it take to achieve AS9100 certification?
The time required to achieve AS9100 certification typically varies from 6 months to 2 years, depending on the size and complexity of the organization. Get in touch with our consultants to find out more.
Can I apply for AS9100 without a consultant?
While it is possible to obtain AS9100 certification without a consultant, many organizations find that working with a consultant can streamline the process. Consultants provide expertise and resources, helping companies save time and ensure smooth implementation and certification.
What support does SQC provide throughout the certification process?
SQC offers comprehensive consultancy services in Malaysia, providing expert guidance and support throughout your AS9100 certification journey. We ensure a seamless process, helping your company enhance its aerospace quality management system and achieve certification.
What is the difference between ISO 9001 and AS9001?
While ISO 9001 provides a strong foundation for quality management applicable to any industry, AS9100 builds upon this by addressing the unique demands of the aerospace, aviation, and defence sectors. Any organization seeking AS9100:2016 certification must first comply with ISO 9001:2015.
Who does AS9100 apply to?
AS9100 applies to any organization across the aerospace, aviation, and defence industries. This includes manufacturers of aircraft components and materials, designers of aerospace parts and assemblies, quality management organizations working with aerospace manufacturers and other companies working in the aerospace industry regularly or irregularly.
What is the cost of AS9001 certification in Malaysia?
The cost of AS9001 certification in Malaysia varies based on factors like company size, scope, and certification body fees. Consulting fees may also vary depending on the level of support needed, generally ranging around several thousand Ringgit Malaysia. Contact us to find out more.
Elevate Your Aerospace Standards
Achieve excellence in quality management and regulatory compliance with AS 9100 certification. SQC’s expert consultants will guide you through every step, ensuring that your business meets the rigorous demands of the aerospace industry. Improve process efficiency, boost customer trust, and secure your place in the global aerospace supply chain.
Ready to enhance your aerospace quality management? Contact us today to begin your AS 9100 certification journey!